Double Sided Edge Banding Machine KE-2468JHSK

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Product code: 2012
Brand: KDT Machinery
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Specifications: (See all)
Feed speed, m/min
12-20
Machine units
1. Jointing. 2. Press group. 3. Trimming. 4. 2 milling units for removing overhangs. 5. Contouring (rounds). 6. Scraping with radius knives. 7. Scraping with radius knives. 8. Grooving unit from 2 sides. 9. Polishing.
Minimum part size, mm
285x285
Workpiece thickness, mm
10-60

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Description
KDT Machinery logo
PURPOSE

The KE-2468JHSK double-sided automatic feed-through edge banding machine from KDT MACHINERY is designed for simultaneous banding of straight edges of furniture boards and blanks with synthetic roll material. It is applied at the furniture enterprises which are letting out serial furniture.

UNITS

  1. Joint unit.
  2. Clamping unit.
  3. Ending unit.
  4. The first milling unit for removing overhangs.
  5. The second milling unit for removing overhangs.
  6. Contouring unit (rounds).
  7. Scraping unit with radius knives.
  8. Scraping unit with straight blades.
  9. Grooving unit on both sides.
  10. Polishing unit.
CHARACTERISTICS

  • The machine can work 24 hours a day without stopping and process 3500-4000 linear meters/shift.
  • High feed speed up to 20 m/min.
  • Control panel "Touch screen".
  • Built-in waypoint control for non-contact control of processing units.
  • Possibility of programming technological breaks.
  • Individual frequency converter for each working node.
  • Lighting in the protective cabin.
  • Limit switches on the doors in the protective cabin.
  • The stock dispenser rod prevents damage to the machine components during operation.
  • Pneumatic shutter on the glue roller prevents it from getting dirty.
  • The lifting/lowering mechanism of the clamping traverse is equipped with an electric drive, which ensures quick and accurate installation to the required thickness of the part;
  • The base ruler with a digital counter guarantees a quick and accurate setting of the required removal on the workpiece during milling on the jointing unit;
  • Adjustment of front and rear overhangs from the control panel.
  • Execution according to CE standards.
  • The machine has two units for applying liquids:
  1. The first unit for applying the separating liquid: with the help of 2 nozzles in front of the pre-milling unit (milling) of the workpiece. This is done by applying a special separating liquid, so that the glue residues that come out do not come into contact with the workpiece.
  2. The second unit for applying polishing liquid: using 2 nozzles in front of the polishing unit. This is a cleaning fluid. The main task is to remove the anti-adhesive applied at the beginning (separating liquid) and free adhesive residues. And also to give shine to the finished edge of the part.
EXAMPLE OF AUTOMATIC LINE

example of an automatic line with double-sided edge banding machines
DESIGN ADVANTAGES

Powerful bed
Powerful bed

The bed of the edge banding machine has the form of a rigid box with the necessary stiffening ribs, which guarantees the exact location of all nodes during the entire period of operation.

Touch control panel
machine control panel

The machine is controlled using a special remote control equipped with an industrial display with a “Touch screen” system. The on/off icons of units and assemblies on the display are intuitive and do not require special skills to operate the machine.

Programming of technological breaks
programming of technological breaks

Possibility of programming technological interruptions of glue pot heating.

Automatic feed block
Automatic feed block

The workpiece feed dispenser rod controls the minimum distance between workpieces, preventing damage to machine components during operation.

Edge feed magazine
Edge feed magazine

The two-roll edge feed magazine simplifies and speeds up the process of changing edges and changing thicknesses.

Jointing unit
Jointer knot

The jointing unit is equipped with two high-frequency motors, which ensures high-quality processing of the end face of the material before gluing the edge. Pre-milling copes with the “step” from the scoring saw, chips. The pre-joint joint is equipped with 40 mm high diamond cutters (65 mm optional).

Clamping unit
Clamping unit

The pressure unit consists of 4 rollers, which are driven by pneumatics, which guarantees an even distribution of forces on the edge during gluing. Of the 4 rollers, 2 rollers have a different cone, which ensures the distribution of the clamping force over the thickness of the part. 2 cylindrical rollers apply pressure throughout the thickness of the part, and 2 conical rollers are concentrated on the lower and upper parts of the part. The powerful pneumatic cylinder of the pre-cutting knife handles the thick edge well.

Glue pot
Glue pot

Glue pot with non-stick coating. Glue heating can be programmed taking into account technological breaks.

Trimming unit
trimming unit

The end trimming unit is equipped with two high-frequency electric motors, and the movement of the saw units is carried out along special linear guides. The unit is equipped with an automatic lubrication system for the guides.

Milling unit
Double milling unit

The milling unit consists of two high-frequency electric motors equipped with radius cutters, which allow processing edge material with a thickness of 0.4 - 3.0 mm. The part is tracked by two large round cams (on each motor) mounted on a floating assembly, this design prevents scrap during milling. The machine is equipped with two pairs of milling units - 2 roughing units and 2 units for fine milling of overhangs.

Contouring unit (rounds)
Contouring unit (rounds)

The contouring unit (rounds) is equipped with two high-speed motors and successfully runs at a speed of 20 m/min. Four schemes of work are possible.

Radius cycle
Radius cycle

Radial scraping with two carbide radius knives, which, after milling a 2.0 mm thick edge, remove a thin layer from the milled part of the edge, as a result we get a smooth machined surface.

Straight cycle
glue cycle

The direct scraping unit is equipped with two hard-alloy straight knives (glue scraper), which carry out edge processing at the joints with the part. This operation removes excess glue and micro-roughness on the seams in the places where the edge is glued to the part.

Grooving unit
Grooving knot

The grooving milling unit is equipped with a carbide-tipped grooving saw for milling the groove under the back wall. One of three options for positioning the milling unit is possible: for milling a groove from above (T), from below (H) or at the end (L) of the part.

polishing unit
polishing unit

The polishing unit polishes the processed part of the edge. For safety, the unit is equipped with additional protective covers.

Clamping traverse
Clamping traverse

The mechanism for lifting/lowering the clamping traverse is equipped with an electric drive, which ensures fast and accurate installation to the required thickness of the part.

Central lubrication
Central lubrication

The centralized lubrication unit automatically lubricates the guides of the trimming unit.

Electrical components
Electrical components

The electrical components are made in accordance with CE standards.

Specifications
Specifications of the edge banding machine
Feed speed, m/min
12-20
Machine units
1. Jointing. 2. Press group. 3. Trimming. 4. 2 milling units for removing overhangs. 5. Contouring (rounds). 6. Scraping with radius knives. 7. Scraping with radius knives. 8. Grooving unit from 2 sides. 9. Polishing.
Minimum part size, mm
285x285
Workpiece thickness, mm
10-60
Edge thickness, mm
0.4-3
Workpiece width, mm
≥ 285
Workpiece length, mm
≥ 285
Total power, kW
54
Working pressure, MPa
0.6
Dimensions LxWxH, mm
8302x4150x1848
Weight, kg
7200
Reviews
Delivery Packeta, Fedex, DHL, UPS to the post office, address delivery by courier. Pick up from the warehouse.
Payment by card online, non-cash payment for legal entities and individuals, payment by card and when receiving the goods.
Official manufacturer's warranty.

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