Edge banding machine KDT KE-396JCG for softforming

All about product
Specification
Reviews
Information
Recommended
Articles
Product code: KE-396JCG
Brand: KDT Machinery
Write a rewiew
Specifications: (See all)
Feed speed, m/min
10
Machine units
1. 2 profile milling units. 2. 2 pressure roller units with two glue pots. 3. End trimming. 4. Edge overhang trimming unit. 5. Lower scraper unit. 6. Flat scraper units. 7. Buffing unit.
Minimum part size, mm
300x150
Workpiece thickness, mm
9-38

Get AI analytics

Edge banding machine KDT KE-396JCG for softforming

Free chat with an experienced specialist

Feel free to contact us at any convenient time — we’re available from 9:00 to 4:00 PM

Description
KDT Machinery logo
PURPOSE

The KDT KE-396JCG automatic edge banding machine is designed for banding profiled edges of furniture components and workpieces with synthetic roll-fed materials using the softforming method. The machine supports six profile types.

Edge profile options for the KDT KE-396JCG machine

UNITS

  1. Two profile milling units.
  2. Two pressure roller units.
  3. End trimming unit.
  4. Edge overhang trimming unit.
  5. Lower scraping unit.
  6. Scraping unit with straight blades.
  7. Buffing unit.
MAIN FEATURES

  • Production of components using the softforming method.
  • Support for six softforming profiles.
  • Servo-controlled adjustment for different processing profiles.
  • Two sets of processing units.
  • Two upper glue pots.
  • Feed speed 10 m/min.
  • The machine can operate 24 hours a day without interruption.
  • Industrial computer with a touch screen for controlling the machine functions.
  • Integrated position-based control for contactless activation of the processing units.
  • Programmable processing pauses.
  • A separate frequency inverter for each processing unit.
  • Lighting inside the protective enclosure.
  • Limit switches on the doors of the protective enclosure.
  • The workpiece feed spacing device prevents damage to the machine units during operation.
  • A pneumatic guard on the glue application roller protects it from contamination.
  • Adjustment of the front and rear edge-band overhangs from the control panel.
  • Design in compliance with CE requirements.
  • The machine is equipped with two liquid application units:
  1. The first unit applies release agent through two nozzles located before the workpiece pre-milling unit. A special release agent prevents protruding adhesive residues from adhering to the workpiece.
  2. The second unit applies polishing fluid through two nozzles located before the buffing unit. The cleaning fluid removes the release agent applied at the beginning of the process and any loose adhesive residues. It also adds gloss to the finished edge of the workpiece.
ENGINEERING ADVANTAGES

PC for machine control
PC for machine control

The machine is controlled using an industrial PC with a touch-screen interface. The icons for switching units and assemblies on and off are intuitive and require no special skills to operate the machine.

Programming processing pauses
Programming processing pauses

Glue pot heating pauses can be programmed.

Automatic workpiece spacing device
Automatic workpiece spacing device

The workpiece feed spacing device maintains the minimum distance between workpieces, preventing damage to the machine units during operation.

Profile milling units
Edge profile milling unit

Each of the two the workpiece edge profile milling units is equipped with two milling motors. The cutter height and position are adjusted by servo motors.

Processing profile changeover
Processing profile changeover

The processing profile is changed from the control panel at the touch of a button by servo-controlled adjustment of the profile cutter height relative to the workpiece.

Workpiece edge heating
Workpiece edge heating lamp

The heating lamp heats the workpiece edge before application of the edge band, improving bonding quality.

Edge-band grooving unit
Edge-band grooving unit

The edge-band grooving unit creates a groove on the inner side of the edge band, allowing it to bend during application.

Pressure roller units
Pressure roller units

The two servo-controlled pressure roller units for profiled edge bands switch precisely between processing profiles at the touch of a button. Several heating lamps and a hot-air blower are used to heat and soften the edge band.

Additional pressure roller units
Additional pressure roller units

Two additional pressure units with upper and lower rollers press the edge band against the workpiece when processing different profiles.

Upper glue pots
Upper glue pots

Two upper quick-change glue pots for EVA/PUR adhesive with a non-stick coating are installed on the pressure roller units.

End trimming unit
End trimming unit

The end trimming unit is equipped with two high-frequency motors. The saw units travel along special linear guides. The unit is equipped with an automatic guide lubrication system.

Edge trimming unit
Edge trimming unit

The edge trimming unit consists of two high-frequency motors equipped with radius cutters for processing edge bands with a thickness of 0.5–0.8 mm. The workpiece is tracked by two large circular copy wheels mounted on a floating unit, one on each motor. This design prevents defects during trimming.

Lower scraping unit
Lower scraping unit

The lower scraping unit removes marks left by other tools and improves the processing quality.

Flat scraper unit
Glue scraping unit

The flat scraping unit is equipped with four straight carbide blades that process the edge band where it meets the workpiece. This operation removes excess adhesive and minor surface irregularities along the glue joints.

Buffing unit
Buffing unit

The buffing unit polishes the processed section of the edge band. High-quality finishing is achieved by an oscillation system driven by pneumatic cylinders. A polishing-fluid application unit provides the edge band with a final gloss.

Heavy-duty machine frame
Heavy-duty machine frame

The edge banding machine frame is built as a rigid box structure with the necessary reinforcing ribs, ensuring precise positioning of all units throughout the machine's service life.

Encoder
Encoder

The encoder on the pressure beam lifting/lowering mechanism automatically positions the beam according to the workpiece thickness set on the control panel.

Centralized lubrication
Centralized lubrication

The centralized lubrication unit automatically lubricates the guides of the end trimming unit.

Electrical components
Electrical components

The electrical components comply with CE requirements.

Sound insulation
Sound insulation

The machine cabin doors are lined with a layer of polyurethane foam sound insulation, providing comfortable operating conditions.

Specifications
Specifications of the edge banding machine
Feed speed, m/min
10
Machine units
1. 2 profile milling units. 2. 2 pressure roller units with two glue pots. 3. End trimming. 4. Edge overhang trimming unit. 5. Lower scraper unit. 6. Flat scraper units. 7. Buffing unit.
Minimum part size, mm
300x150
Workpiece thickness, mm
9-38
Edge thickness, mm
0,5-0,8
Workpiece width, mm
≥150
Workpiece length, mm
≥300
Total power, kW
58.6
Working pressure, MPa
0.6
Dimensions LxWxH, mm
7720x830x1730
Weight, kg
2500
Reviews
Delivery Packeta, Fedex, DHL, UPS to the post office, address delivery by courier. Pick up from the warehouse.
Payment by card online, non-cash payment for legal entities and individuals, payment by card and when receiving the goods.
Official manufacturer's warranty.

Recommended articles