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Automatic cutting line based on two CNC machining centers KN-3710DE with a flat table with a processing area of 3100x2150 mm, one milling spindle and a carousel tool change on a servo drive for 12 places and a drilling head for 10 vertical spindles with a manual tool change from KDT Machinery is designed for high-speed milling of sheet materials (plywood, furniture board, chipboard, MDF), various composite materials and plastics, as well as soft and hard wood. This solution allows you to completely solve the problems of straight and curved cutting and improve its quality using a minimum number of personnel.
The machine is equipped with a modern CNC system DELTA (Taiwan) . The CNC system has a wide range of application functions. The intuitive interface allows you to quickly prepare the staff of the enterprise for programming and work on the machine.
The line includes:
- Two CNC machining centers KN-3710DE .
- Loading KHA-1710TS combined with labeling station. New algorithms of work and high speed of movement and printing allow the use of one station for two machines, which simplifies the loading of material and reduces the required space.
- Three distribution tables KHC-320S distribute workpieces to one of the machining centers, depending on the load of the machine or processing card.
- Two unloading conveyor tables KHA-9710 where the parts go after processing. Unloading from the table can be done manually or by a robot.
Scheme of work with manual unloading
Scheme of work with robotic unloading
- Spindle KDT - 12 kW at 24,000 rpm.
- Drilling group for 10 vertical spindles, 1.7 kW, 6000 rpm.
- Processing area 3100x2150x100 mm.
- Travel speed along the X/Y axes - 80 m/min.
- Travel speed along the Z axis - 30 m/min.
- Carousel-type servo magazine for 12 places.
- The spindle is equipped with an ISO-30 type chuck.
- Control system - DELTA (Taiwan).
- 6 vacuum zones with mechanical control.
- portal type structure.
- Base stops.
- Pusher and table cleaning.
- Automatic guide lubrication system.
- Sensor automatic measurement and tool calibration.
- Automatic loading with label printer.
- Distribution tables after loading.
- Automatic table with belt conveyor for unloading parts.
The machine is controlled by a reliable and accurate CNC system DELTA (Taiwan) - a full-fledged "command center" that allows you to control all the functions of the machine without the need to connect to a personal computer and has a wide range of functions.
The CNC system is equipped with an updated WoodSystem shell with a simple, well-designed and user-friendly interface.
The KHA-1710TS hydraulic loading table is equipped with a workpiece tracking system, accurate positioning and a label printer.
The system prints and applies labels while the CNC milling center processes the panel. As soon as the nested panel is processed, the marking of the next one is ready. It is loaded automatically at the same time as the finished panel is unloaded.
The receiving conveyor KDT KHA-9710 is equipped with optical sensors for automatic feeding/stopping of the tape for further unloading in the receiving area.
When the workpiece, moving along the conveyor belt, crosses the light beam, the receiver generates a signal that stops the conveyor, unloading is performed, after which the conveyor resumes movement to the next batch of parts.
The machine is equipped with an air-cooled KDT electrospindle with a power of 12 kW, a rotation speed of 24,000 rpm, an ISO-30 chuck type, has a high level of reliability and low noise level.
12 position carousel tool changer for ISO-30 servo clamp.
Drilling group for 10 vertical spindles with a power of 1.7 kW, 6000 rpm and a bore diameter of 10 mm.
A high degree of structural rigidity is achieved due to high-strength steel with a thickness of 12-20 mm, which affects vibration resistance, load resistance and has a high level of reliability and durability.
Vacuum table with working area 3100*2150*100 mm for 6 vacuum zones with mechanical control. It is possible to work in pendulum mode and with small parts.
Pneumatic lifting jacks provide precise positioning and ease the operator's work.
The one-piece design of the U-shaped gantry is unique in its class and provides high structural rigidity.
The sensor for automatic tool measurement and calibration accurately measures the length of the tool, reduces machine setup time, which greatly facilitates the work of the operator.
Workpiece pusher/Worktable cleaning reduces maintenance time and prevents chips from getting under the workpiece, which greatly affects the quality of processing, facilitating the work of the operator. At the same time, it collides workpieces and cleans the table from chips.
An effective chip removal system into 2 separate aspiration outlets - for the milling unit and the drilling group, improves the quality of processing and prevents damage to parts. The efficiency of aspiration is complemented by an intelligent airflow system installed directly on the spindle. The system allows you to direct the air flow in the direction opposite to the current processing and keep the cutting area clean, which improves the quality of the cut.
The Becker vacuum system with a power of 11 kW and a capacity of 500 m3/h securely fixes the workpiece.
Ball screws along the Z axis - movement is carried out using a PMI ball screw (Taiwan), which guarantees the complete absence of backlash, and subsequently high accuracy of movement.
Gear rack and pinion KAI HE (Taiwan) with teeth ground from hardened steel provide high accuracy and smooth running due to minimal friction and no backlash. The pinion is integrated into a high precision planetary gearbox.
PMI Group's roller guides and bottom brackets provide a smooth ride with minimal friction while maintaining a firm grip and precision.
1.5KW high power INVT servo motors and SESAME Motor Taiwan precision planetary gearboxes provide synchronous movement, high precision and dynamics.
High-quality pneumatic components manufactured by SMC Corporation (Japan) are used in the most modern developments in the field of industrial automation.
An automatic two-loop lubrication system along the X-Y axes and separately along the Z axis (manual control) lubricates all necessary components and assemblies.
The electrical cabinet consists of electrical components from leading brands such as Schneider Electric, frequency converters from the well-known company INVT and is CE compliant.
This device allows the machine to load panels onto itself, enabling operation in automated lines when connected to loading tables.
Delivery
The goods are delivered by the Packeta, Fedex, DHL, UPS operator or by self-delivery. Delivery by another postal company is also possible upon prior agreement with the manager.
The term of order fulfillment and delivery is from 3 to 14 days.
The delivery amount is calculated individually by the postal operator depending on the product you have chosen, the form of payment and the remoteness of your settlement.
Payment
Payment can be made online on the website through a special service, by contacting our manager by phone, making a payment to card, paying upon receipt at pick-up , paying upon receipt at the post office, making a non-cash payment for legal entities.
