Automatic line KDT NESTING LINE based on KN-3710DP, processing area 3100x2150 mm

TPA control desk (Italy) - includes 2 modules: Tra WSCM - machine control and Tpa Cad - modeling, editing, creating control programs.

The machine is equipped with a modern powerful electrospindle 13.2 kW from the Italian manufacturer HSD, "ES951 e-core". This is the first spindle with its own intelligence, which independently diagnoses its work and sends information to the machine control system in real time. This allows you to accurately control the operating modes of the spindle and comply with the required technology for processing the part, which ensures stable operation of the machine, high quality processing and extends the life of the tool.

Drilling group for 10 vertical spindles.

The 16-station automatic tool changer will provide the machine with the necessary stock of used milling cutters and will allow you to perform complex operations using more tools. The magazine is equipped with a servo drive, which allows you to change the tool with high accuracy and speed.

A high degree of structural rigidity is achieved due to high-strength steel with a thickness of 12-20 mm, which affects vibration resistance, load resistance and has a high level of reliability and durability.

Vacuum table with working area 3100*2150*230 mm for 6 vacuum zones with electronic control. It is possible to work in pendulum mode and with small parts.

Pneumatic lifting jacks provide precise positioning and ease the operator's work.

The one-piece design of the U-shaped gantry is unique in its class and provides high structural rigidity.

The sensor for automatic tool measurement and calibration accurately measures the length of the tool, reduces machine setup time, which greatly facilitates the work of the operator.

Workpiece pusher/Worktable cleaning reduces maintenance time and prevents chips from getting under the workpiece, which greatly affects the quality of processing, facilitating the work of the operator. At the same time, it collides workpieces and cleans the table from chips.

An effective chip removal system into 2 separate aspiration outlets - for the milling unit and the drilling group, improves the quality of processing and prevents damage to parts. The efficiency of aspiration is complemented by an intelligent airflow system installed directly on the spindle. The system allows you to direct the air flow in the direction opposite to the current processing and keep the cutting area clean, which improves the quality of the cut.

The Becker vacuum system, consisting of 2 pumps with a power of 5.5 kW each and a total capacity of 500 m3/h, securely fixes the workpiece.

Ball screws along the Z axis - movement is carried out using a PMI ball screw (Taiwan), which guarantees the complete absence of backlash, and subsequently high accuracy of movement.

Gear rack and pinion KAI HE (Taiwan) with teeth ground from hardened steel provide high accuracy and smooth running due to minimal friction and no backlash. The pinion is integrated into a high precision planetary gearbox.

PMI Group's roller guides and bottom brackets provide a smooth ride with minimal friction while maintaining a firm grip and precision.

1.5KW high power INVT servo motors and SESAME Motor Taiwan precision planetary gearboxes provide synchronous movement, high precision and dynamics. Travel speed along the X/Y/Z axes – 80/80/30 m/min.

High-quality pneumatic components manufactured by SMC Corporation (Japan) are used in the most modern developments in the field of industrial automation.

An automatic two-loop lubrication system along the X-Y axes and separately along the Z axis (manual control) lubricates all necessary components and assemblies.

This device allows the machine to load panels onto itself, enabling operation in automated lines when connected to loading tables.

The KHA-1710TS hydraulic loading table is equipped with a workpiece tracking system, accurate positioning and a label printer.

The system prints and applies labels while the CNC milling center processes the panel. As soon as the nested panel is processed, the marking of the next one is ready. It is loaded automatically at the same time as the finished panel is unloaded.

The receiving conveyor KDT KA-9710 is equipped with optical sensors for automatic feeding/stopping of the tape for further unloading in the receiving area.

When the workpiece, moving along the conveyor belt, crosses the light beam, the receiver generates a signal that stops the conveyor, unloading is performed, after which the conveyor resumes movement to the next batch of parts.

The electrical cabinet consists of electrical components from leading brands such as Schneider Electric, frequency converters from the well-known company INVT and is CE compliant.