Edge banding machine KDT KE-665JSM with rounds and top glue pot

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Product code: 2150
Brand: KDT Machinery
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Specifications: (See all)
Feed speed, m/min
15-23
Machine units
1. Jointing. 2. Press group. 3. Trimming. 4. Milling for removal of overhangs. 5. Contouring (rounds). 6. Scraping with radius knives. 7. Scraping with straight knives. 8. Polishing.​
Minimum part size, mm
120x95
Workpiece thickness, mm
10-60

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Edge banding machine KDT KE-665JSM with rounds and top glue pot

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Description
KDT Machinery logo
PURPOSE

KDT MACHINERY KE-665JSM automatic feed-through edge banding machine with rounds and top glue pot without pre-melt for EVA/PUR glue is designed for simultaneous banding of straight edges of furniture boards and blanks with synthetic roll material.

NODES

  1. Jointing unit.​
  2. Clamping unit.
  3. Ending unit.
  4. Milling unit for removing overhangs.
  5. Unit contouring (rounds).
  6. Scraping unit with radius knives.
  7. Scraping unit with straight blades.
  8. Polishing unit.
CHARACTERISTICS

  • The machine can work 24 hours a day without stopping and process 3500-4000 linear meters/shift.
  • High feed speed up to 23 m/min, which is one of the main indicators of edge banding machines.
  • Top glue bath without premelt for EVA/PUR glue.
  • Infrared lamp for heating the end face of the workpiece.
  • Conveyor feed with encoder system.
  • Edge counter.
  • Reinforced conveyor.
  • 5 pressure rollers with scrapers.
  • Pneumatic mechanism for removing scraping chips from the workpiece.
  • Control panel "Touch screen".
  • Built-in waypoint control for non-contact control of processing units.
  • Possibility of programming technological breaks.
  • Individual frequency converter for each working node.
  • Lighting in the protective cabin.
  • Limit switches on the doors in the protective cabin.
  • The stock dispenser rod prevents damage to the machine components during operation.
  • Pneumatic shutter on the glue roller prevents it from getting dirty.
  • Adjustment of front and rear overhangs from the control panel.
  • Fine-tuning counters are installed on all nodes.
  • Execution according to CE standards.
  • The machine has two units for applying liquids:
  1. The first unit for applying the separating liquid: with the help of 2 nozzles in front of the pre-milling unit (milling) of the workpiece. This is done by applying a special separating liquid, so that the glue residues that come out do not come into contact with the workpiece.
  2. The second unit for applying polishing liquid: using 2 nozzles in front of the polishing unit. This is a cleaning fluid. The main task is to remove the anti-adhesive applied at the beginning (separating liquid) and free adhesive residues. And also to give shine to the finished edge of the part.
DESIGN ADVANTAGES

Top glue pot without premelt
Top glue pot without premelt

Top glue pot without pre-melting with non-stick coating for EVA/PUR glue. Glue heating can be programmed taking into account technological breaks.

Powerful bed
Powerful bed

The bed of the edge banding machine has the form of a rigid box with the necessary stiffening ribs, which guarantees the exact location of all nodes during the entire period of operation.

Touch control panel
machine control panel

The machine is controlled using a special remote control equipped with an industrial display with a “Touch screen” system. The on/off icons of units and assemblies on the display are intuitive and do not require special skills to operate the machine.

Programming of technological breaks
programming of technological breaks

Possibility of programming technological interruptions of glue bath heating.

Conveyor with strong guides
Enlarged conveyor guides

Increased up to 15 mm thickness of the walls of the guide shoes of the conveyor.

Automatic feed block
Automatic feed block

The workpiece feed dispenser rod controls the minimum distance between workpieces, preventing damage to machine components during operation.

Steel columns of the upper pressure beam
Top beam supports

The new design of the upper beam columns of increased rigidity and special geometry, developed by the engineers of the KDT plant, provides high strength support. The movement of the pressure beam when reconfiguring the thickness of the part is more stable and even.

Jointing unit
Jointer knot

The jointing unit is equipped with two high-frequency motors, which ensures high-quality processing of the end face of the material before gluing the edge. Pre-milling copes with the “step” from the scoring saw, chips. The pre-joint joint is equipped with 40 mm high diamond cutters (65 mm optional).

Heating of the workpiece end
end heat lamp

The lamp for heating the end of the workpiece before gluing the edge improves the quality of gluing the edge to the part.

Clamping unit
Clamping unit

The pressing unit consists of 5 rollers , which are driven by pneumatics, which guarantees an even distribution of forces on the edge during gluing. Of the 4 rollers, 2 rollers have a different cone, which ensures the distribution of the clamping force over the thickness of the part. 2 cylindrical rollers apply pressure throughout the thickness of the part, and 3 conical rollers are concentrated on the lower and upper parts of the part. The powerful pneumatic cylinder of the pre-cutting knife handles the thick edge well. The rollers are equipped with a glue cleaning mechanism.

Trimming knot
trimming unit

The end trimming unit is equipped with two high-frequency electric motors, and the movement of the saw units is carried out along special linear guides. The unit is equipped with an automatic lubrication system for the guides, as well as its own aspiration nozzle. Miter saws have a rotation angle of 0-15 degrees.

Milling unit
Milling unit

The milling unit consists of two high-frequency electric motors equipped with radius cutters, which allow processing edge material with a thickness of 0.4 - 3.0 mm. The part is tracked by two large round cams (on each motor) mounted on a floating assembly, this design prevents scrap during milling.

A new modification of copiers on the overhang milling unit and the scraping unit has a large area of ​​contact with the part. Such copiers do not leave marks on parts with any surface, including delicate ones.

Contouring unit (rounds)
Contouring unit (rounds)

The contouring unit (rounds) is equipped with two high-speed motors and successfully runs at a speed of 23 m/min. Four schemes of work are possible.

Radius cycle
Radius cycle

The scraping unit is equipped with two carbide radius knives, which, after milling the edge, remove a thin layer from the milled part of the edge and remove the kinematic wave, as a result we get a smooth machined surface. The scraping unit is equipped with a mechanism for separating chips from the workpiece after scraping.

Straight cycle
glue cycle

The direct scraping unit is equipped with hard-alloy straight knives (glue scraper), which carry out edge processing at the joints with the part. This operation removes excess glue and micro-roughness on the seams in the places where the edge is glued to the part.

Polishing unit with pneumatic stroke
polishing unit

Polishing unit with pneumatic oscillation system. Serves to remove excess glue, as well as to give a polishing sheen to the milled part of the edge.

Clamping traverse
Clamping traverse

The mechanism for lifting/lowering the clamping traverse is equipped with an electric drive, which ensures fast and accurate installation to the required thickness of the part.

Central lubrication
Central lubrication

The centralized lubrication unit automatically lubricates the guides of the trimming unit.

Conveyor lubrication
Conveyor lubrication

Automatic lubrication of the conveyor is carried out by an electric pump.

Electrical components
Electrical components

Electrical components of the world's leading manufacturer, Siemens, are made in accordance with CE standards.

Noise isolation
Noise isolation

The doors of the machine cabin are sheathed with a layer of sound insulation made from foamed polyurethane foam, which allows you to achieve comfortable work with the equipment.

Specifications
Specifications of the edge banding machine
Feed speed, m/min
15-23
Machine units
1. Jointing. 2. Press group. 3. Trimming. 4. Milling for removal of overhangs. 5. Contouring (rounds). 6. Scraping with radius knives. 7. Scraping with straight knives. 8. Polishing.​
Minimum part size, mm
120x95
Workpiece thickness, mm
10-60
Edge thickness, mm
0.4-3
Workpiece width, mm
≥ 95
Workpiece length, mm
≥ 120
Total power, kW
22
Working pressure, MPa
0.6
Dimensions LxWxH, mm
5880x830x1730
Weight, kg
2300
Reviews
Delivery Packeta, Fedex, DHL, UPS to the post office, address delivery by courier. Pick up from the warehouse.
Payment by card online, non-cash payment for legal entities and individuals, payment by card and when receiving the goods.
Official manufacturer's warranty.

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