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AirHorse BPM-15A-S-300 VSD variable-speed direct-drive screw compressor (capacity 1.4 m³/min, pressure 10 bar) with a 300 L air receiver and AH-15SG refrigerated air dryer (2.0 m³/min) excels in continuous operation in the toughest operating conditions. This compressor station significantly saves space, because both the compressor and the dryer are installed on a horizontal receiver. The compressors are equipped with a microprocessor control panel and are equipped with a preliminary filtration unit . The compressor housing is made using soundproofing material .
- Car services, car washes, tire fitting;
- Assembly lines (cars, household appliances);
- Heavy engineering;
- Extraction and processing of oil and gas;
- Sandblasting works;
- Packaging lines and blow molding of PET containers;
- Painting works;
- Chemical, energy industry;
- Production of large equipment;
- Construction works.
- High energy efficiency with energy savings of up to 33–35% compared to a fixed-speed compressor;
- Automatic speed adjustment according to the actual compressed air demand;
- Stable pressure control with an accuracy of up to 0.01 MPa;
- Direct coaxial connection between the motor and screw rotor — without a gearbox, belts or coupling;
- Mechanical transmission efficiency of up to 100%, with virtually no transmission losses;
- Smooth VFD starting without high inrush current;
- High reliability even in very difficult climatic conditions;
- Ease of maintenance and operation;
- Extended service intervals;
- Absence of vibrations and design perfection, allowing to install compressors on a flat floor ( no special foundation is required );
- Suitable for long-term/continuous operation of the equipment ( work in 2-3 shifts, 5600-8500 hours per year );
- Small size and low noise level: no separate compressor room required, can be used next to the compressed air consumer;
- Ultra-low operating speed: bearings are changed less often;
- Three stages of oil purification: less filter changes, better air quality at the outlet.
Compressed air dryer AH-15SG (2.0 m³/min) plays a vital role in removing condensed liquid, preventing rust, corrosion and other contaminants from forming in the condenser.
The 300-litre air receiver tank ensures a stable supply of compressed air during peak demand when several compressed-air consumers are operating simultaneously.
The compressor is equipped with a variable frequency drive (VFD), which adjusts the motor speed according to the actual demand for compressed air. The use of a frequency converter provides significant energy savings.
Integrated Permanent Magnet Synchronous Motor (PMSM) forms a direct coaxial drive with the male rotor of the screw air end. The gearbox-free, belt-free and coupling-free design provides mechanical transmission efficiency of up to 100%. The rotor uses NdFeB permanent magnets and has a designed service life of over 15 years. VFD starting reduces inrush current and load on the power supply. High IE3 efficiency is maintained even at low speeds. Independent IC411 air cooling and IP54 motor protection ensure stable operation.
Compressors use a screw block, which provides the following resource indicators:
- High efficiency;
- 35,000 - 40,000 hours before bearing replacement;
- The total service life is 80,000 - 100,000 hours.
The high-precision screw rotor pair with a 5:6 profile reduces internal leakage, delivers high output at low rotational speed and noise levels, and ensures a long service life of the screw air end.
The compressor is controlled via a touchscreen display that provides the following functions:
- Maintenance reminder;
- Activation of energy-saving mode (switching off the electric motor when compressed air is not required);
- Protection and shutdown of the compressor in an emergency;
- Soft start;
- Display of operating hours and storage of operating mode data;
- Protection against unauthorized changes to the compressor settings.
The compressor uses the suction valve effectively regulates the supply of atmospheric air to the compression cavity.
The top-mounted cooling fan is very efficient due to its low energy consumption and does not create additional losses during the air compression process.
The cooling system is designed for a range of ambient temperatures in the range from -5 to + 45 ° C. The temperature of the compressed air at the outlet of the compressor is only 10-15 °C higher than the ambient air temperature.
Some of the connecting lines in the compressor are designed as rigid pipe connections to minimize leakage and increase the life of the pressurized pipeline.
The equipment uses high-quality electrical components from German manufacturers SIEMENS (Germany), SCHNEIDER (France).
The compressor uses filters and filtering systems of the German company MANN . At the air inlet to the compressor, a panel filter is installed, which is designed to pre-filter the air going for compression, as well as the air cooling the compressor ( purifies up to 99.9% of the air ).
The aluminum combo cooler includes an oil cooler and a compressed air cooler and provides three-stage filtration.
The oil filter provides filtration accuracy up to 9 microns and has a resource of 20% more than analogues.
Delivery
Orders are processed and delivered within 2–14 days. Shipping costs are calculated individually based on the product, selected delivery method and destination. Warehouse pickup is available by prior arrangement.
The delivery amount is calculated individually by the postal operator depending on the product you have chosen, the form of payment and the remoteness of your settlement.
Payment
Payment can be made online on the website through a special service, by contacting our manager by phone, making a payment to card, paying upon receipt at pick-up , paying upon receipt at the post office, making a non-cash payment for legal entities.
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