Angular CNC panel saw/beam saw KS-4522HLS with rear loading and twin pusher

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Product code: KS-4522HLS
Brand: KDT Machinery
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Specifications: (See all)
Maximum cutting length, mm
4300
Maximum cutting width, mm
2100
Minimum grip dimensions when sawing, mm
34x45
Maximum cutting thickness, mm
120

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Angular CNC panel saw/beam saw KS-4522HLS with rear loading and twin pusher

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Description
KDT Machinery logo
PURPOSE

Angular CNC panel saw/beam saw KS-4522HLS with rear loading and twin pusher from KDT Machinery is designed for automatic cutting of a package of coated or uncoated chipboard, MDF, fiberboard with a maximum package height of up to 120 mm. The CNC panel saw/beam saw from KDT is characterized by the highest reliability, large margin of safety and high quality cutting of laminated boards.

CHARACTERISTICS

  • Automatic rear loading on the machine allows you to load a package with a maximum size of 4300x2100 mm.
  • Twin pusher for cutting panels with different lengths, improve cutting efficiency at different sizes.
  • Moves the two left grips parallel to the cutting line.
  • Magnetic positioning to measure workpiece lift from back load, minimum workpiece thickness is 8 mm​.
  • Rotary table.
  • Steel table in the cutting area.
  • OPTIONAL – trim removal system.
  • Work with optimizer programs that allow you to program the cutting order, print labels and import files with cutting maps.
  • The maximum height of the opened package is 120 mm.
  • The movement of the saw carriage occurs due to a spur rack and gear using a servomotor. Accuracy-Speed-Durability, three main parameters, according to which it was decided to complete our machine with these rails.
  • The minimum cut size is 34x45 mm.
  • Saw carriage travel speed up to 120 m/min.
  • Saw carriage idle speed up to 180 m/min.
  • The speed of the programmable pusher is 95 m/min.
  • The working table of the machine is equipped with a blowing system (air cushion).
  • The main desktop is increased to 2200x800 mm.
  • The industrial computer ensures the reliable operation of the CNC system.
  • Automatic lifting of the main saw to the required height depending on the thickness of the material being cut.
  • Automatic determination of the length of the cut.
  • Quick tool change system.
  • The programmable pusher is equipped with two groups of double grips that move left and right, 1 independent pusher, two two-finger pneumatic grips.

The scheme of cutting plates on the machine

DESIGN ADVANTAGES

Hydraulic lift table
Hydraulic lift table

Hydraulic lift table:

  • Maximum load - 4000 kg.
  • Platform with a driven roller table, fixed on cables.
  • The maximum package size is 4300x2100 mm.
  • The height of the stack of slab material without a pit / with a pit is 600/1300 mm.
Feeding system
Feeding system

Carriage for preparing slab material for subsequent cutting. Pushes the required amount of sheet material according to a given program. Allows continuous loading of a batch of material into the waiting area. Operates independently of the main pusher. Two probes with automatic measurement of the required material thickness (magnetic ruler), minimum material thickness 8 mm. Increases work efficiency by 30–35%.

Pusher in the rip cutting area
Programmable pusher in the rip cutting zone

The pusher in the rip cutting area has grips with anti-friction linings - 6 pcs. with an increased area of ​​contact with the material and damping elements at the end of the grippers.

Rotary table
rotary table

The rotary table is designed for turning slab materials. According to the specified optimization program, the machine determines the need to turn the material package. Max. material dimensions: 4300x2100 mm.

OPTIONAL – Trim removal system
Trim removal system

The scraps fall onto the conveyor and are then automatically removed from the board material processing area.

The conveyor is equipped with a guillotine for crushing long-length waste into smaller ones and then transported along the conveyor either to a waste collection container or to a crushing station.

Pusher in the cross cutting area
Pusher in the cross cutting area

The main software pusher in the cross cutting area has an independent pusher and two pairs of mobile (movable) and two fixed grips. Two left mobile grippers parallel to the cutting line serve to securely hold parts of different widths and prevent damage to the edges of parts. The clamps reliably fix both a package of material up to 120 mm thick, and one sheet.

Independent pusher
Independent pusher

Independent pusher for cutting panels with different lengths improves cutting efficiency at different sizes.

Cut two different sizes
Cut two different sizes

The machine can simultaneously cut two workpieces of different sizes.

CNC system based on industrial PC
Machine control using a computer

An industrial computer based on Windows 10 ensures reliable operation of the CNC system.

Powerful bed
Powerful bed

The machine bed is made of special carbon steel, which provides very high rigidity and torsional resistance.

Batch cutting optimizer
Optimizer programs

Ability to work with all popular programs for optimizing cutting cards and printing labels.

Feeding tables
Feeding tables

Two air-cushion work tables 2200x800 mm and 2200x600 mm.

Quick start of cutting
Trailing arm

Longitudinal lever for turning on/off the cutting cycle.

Air cushion in the cutting area
Air cushion in the cutting area

Steel tables with an air cushion are installed in the cutting area, which greatly facilitates the work with small parts and protects them from damage.

Two saw carriages
Two saw carriages

The machine is equipped with two saw carriages - in the longitudinal and transverse cutting area. The main (30 kW) and scoring (2.2 kW) saws are installed on each of the two carriages. The carriage moves using a servo drive and two linear guides with 6 support points (linear bearings) with automatic lubrication. The feed speed is adjusted automatically depending on the height of the package of workpieces thanks to a frequency converter.

Adjusting scoring saw parameters
Adjusting scoring saw parameters

Parametric adjustment of the movement of scoring saws without stopping the machine.

Positioning the saw and pressure beam
Saw and pressure beam

Automatic adjustment of the height of the main saw and the reach of the pressure beam according to the height of the package being cut.

Pressure beam
Pressure beam

The force of the clamping beam is controlled by the system and corresponds to the thickness or height of the batch cutting. Equipped with an injury protection system.

Servomotor for moving the saw carriage
Moving the carriage

The movement of the saw carriage occurs due to a spur rack and pinion with the help of a servomotor. This ensures greater cutting accuracy up to +-0.1 mm.

Side leveler
Side levelers

Side stops accurately position narrow strips along the side ruler when cutting them into finished parts.

Flexible cable channel
Flexible cable channel

The flexible and durable cable channel ensures stable and fast movement of the pusher with pneumatic grippers.

High quality electronic components
Electronic components

Electrical components comply with CE standards.

Batch cutting - 120 mm
Batch cutting height

Batch cutting height is 120 mm. Possibility to cut 6 chipboard boards with a thickness of 18 mm.

Minimum size
Minimum size

The minimum workpiece size is 34x45 mm.

Specifications
CNC Beam Saw Specifications
Maximum cutting length, mm
4300
Maximum cutting width, mm
2100
Minimum grip dimensions when sawing, mm
34x45
Maximum cutting thickness, mm
120
Saw carriage travel speed, m/min
120
Saw carriage idle speed, m/min
180
Pusher speed, m/min
Back: up to 95; Forward: up to 25
Main saw diameter, mm
450/75
Scoring saw diameter, mm
200/50
Main saw drive power, kW
2x30
Scoring saw drive power, kW
2x2.2
Programmable pusher drive power, kW
4x2
Saw carriage drive power, kW
2x2
Pneumatic system working pressure, MPa
0.6
Gripper amount
6 + Twin Pusher + 2 movable group grippers + 2
Installed power, kW
83
Overall dimensions LxWxH, mm
15375x11542x2030
Weight, kg
13000
Reviews
Delivery Packeta, Fedex, DHL, UPS to the post office, address delivery by courier. Pick up from the warehouse.
Payment by card online, non-cash payment for legal entities and individuals, payment by card and when receiving the goods.
Official manufacturer's warranty.

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