Brush sanding machine KDT PM7-1300 (6 working units)

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Product code: PM7-1300
Brand: KDT Machinery
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Specifications: (See all)
Number of working groups, pcs.
6
Max. width of part, mm
1300
Min. length of part, mm
320
Max. thickness of part, mm
120

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Brush sanding machine KDT PM7-1300 (6 working units)

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Description
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PURPOSE

Brush sanding machine PM7-1300 from KDT with 6 independent working units is used for sanding various relief surfaces, such as doors, furniture fronts, children's furniture, milled 2D and 3D panels, carved and decorative sanding elements after priming. The sanding process is carried out by an elastic abrasive brush element, consisting of an abrasive petal belt and a support brush. It is possible to manufacture a machine with a modified order of the sanding groups.

WORKING GROUPS

Machine has 6 working groups + a cleaning roller:

  • V2 – orbital (disc) sanding unit with a block of disc sanding tools.
  • H2 – transverse (drum) sanding unit.
  • R2 – longitudinal “spiral” (2-shaft) sanding unit.
  • Workpiece dust cleaning system (brush roller with blower).

6 working groups

CHARACTERISTIC FEATURES

  • 6 independent units + cleaning shaft with blowing.
  • All blocks have transverse oscillation mechanisms.
  • Independent lifting of each group.
  • Fully automatic control.
  • Memory of processing programs.
  • Possibility of working in lines.
  • Processing width 1300 mm.
  • Feed speed up to 10 m/min.
  • Centralized lubrication.
  • The basic structural part (frame) is an electric-welded prefabricated structure made of steel pipes and profiles with protective covers, which is the supporting part of the belt conveyor, the supporting frame of the working units and the upper cabin with a door that opens on both sides along the entire length of the machine.
  • The design of the machine provides free visibility and access to all units.
  • All opening protective elements of the structure are equipped with safety switches.
  • The machine has emergency stop buttons on both sides.
  • The equipment is manufactured in accordance with EU standards.
ADVANTAGES OF THE DESIGN

V2 – orbital (disc) sanding group
V2 – orbital (disc) sanding group

The orbital sanding unit at the machine input consists of two groups of brush disks (5+5). The disks have left and right rotation, and the unit itself performs a reciprocating motion across the feed motion (oscillation). As a result of the complex, multi-factor trajectory of movement, it grinds all elements of the profile well. The unit has height and rotation frequency settings (90-360 rpm) independent of other units.

H2 – transverse (drum) sanding group
H2 – transverse (drum) sanding group

The cross-sanding unit has two groups of brush drums (4+4). The drums have multidirectional rotation relative to the direction of the workpiece feed and an oscillation mechanism. Allows sanding of transverse and diagonal relief elements of different depths and complexity. The unit has height and rotation frequency settings (90-360 rpm) independent of other units.

R2 - longitudinal "spiral" sanding group
R2 - longitudinal

The longitudinal sanding unit has 2 brush shafts (1+1). The abrasive tool is installed in a spiral. The shafts have multi-directional rotation (coincident and counter). Provides high-quality sanding of longitudinal and multi-directional profile elements of different depths and complexity. The unit has height and rotation frequency settings for each shaft (90-360 rpm) independent of other units.

Dust cleaning system for parts
Dust cleaning system for parts

Cleaning parts from dust at the machine outlet with a brush roller + blowing with compressed air.

Aspiration system
Aspiration system

An exhaust ventilation system with aspiration casings located close to each working unit ensures reliable dust removal, which has a positive effect on the quality of processing.

Convenient tool replacement system
Convenient tool replacement system

The easy system of sliding out the working blocks for replacing the sanding tool significantly speeds up the maintenance process.

Conveyor belt
Conveyor belt

Profiled rubber conveyor belt with mechanical pressure rollers across the entire width of the conveyor. The conveyor table has an extension at the input and output of the machine.

Oscillation system
Oscillation system

The oscillation system on linear guides with manual lubrication system on all sanding units allows to achieve uniform wear of brushes, excellent quality of processing on workpieces of different complexity. The drive of the oscillation mechanism is carried out by means of a simple connecting rod mechanism for amplitude adjustment.

Control Panel
Control Panel

The control panel is built into the machine body. The control panel has buttons for general start and emergency stop. PLC with touch-screen control panel. The interface is simple and does not require additional qualifications from the personnel. The software allows you to control all operating parameters: each unit has its own height adjustment, any drive can be switched off/on from the control panel, adjusted with the preservation of operating parameters (20 programs). The control system provides full diagnostics of all machine malfunctions with the issuance of the required information.

Electrical cabinet
Electrical cabinet

The electrical cabinet is integrated into the frame, dust-proof design. High-quality assembly and components.

Mechanism for adjusting the height of units
Mechanism for adjusting the height of units

The height adjustment of the sanding units is provided by an electric drive on command from the control panel. The last positions are limited by limit switches. The position is counted by a simple and reliable pulse counter using a photocell. The parallelism of lifting/lowering is provided by reducers.

Conveyor drive
Conveyor drive

The conveyor is driven by a gear motor with stepless feed speed adjustment, which allows you to select the optimal sanding modes for different types of workpieces.

Specifications
Specifications of the brush sanding machine
Number of working groups, pcs.
6
Max. width of part, mm
1300
Min. length of part, mm
320
Max. thickness of part, mm
120
Brush rotation speed, rpm
90-360
Speed of rotation of longitudinal groups, rpm
90-360
Feeding conveyor speed, m/min
0-10
Group lifting motor power, kW
6x0,37
Power of clamp drive, kW
0,55
Drive power of orbital brushes, kW
2x1,5
Drive power of longitudinal groups, kW
2x1,5
Drive power of the parts cleaning brush, kW
0,55
Transverse group drive power, kW
2x1,5
Oscillation drive power, kW
4x0,55
Number of longitudinal groups, pcs
2
Number of orbital groups, pcs.
2
Number of transverse groups, pcs.
2
Required aspiration capacity, m³/h
13000
Diameter of suction hose, mm
8x150
Total power, kW
16,7
Dimensions (LxWxH), mm
4664x1980x2234
Weight, kg
3000
Reviews
Delivery Packeta, Fedex, DHL, UPS to the post office, address delivery by courier. Pick up from the warehouse.
Payment by card online, non-cash payment for legal entities and individuals, payment by card and when receiving the goods.
Official manufacturer's warranty.

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