Automatic drilling line KDT Line-2 based on drilling centers KD-612NHSA

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Product code: KDT Line-2
Brand: KDT Machinery
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Specifications: (See all)
Workpiece width, mm
45-1200
Workpiece length, mm
200-2800
Width of blanks for grooving, mm
55-880
Workpiece thickness, mm
9-60

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Automatic drilling line KDT Line-2 based on drilling centers KD-612NHSA

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Description
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PURPOSE

The KDT Line-2 automatic line based on 2 KDT KD-612NHSA CNC drilling centers is designed for high-precision drilling of blind and through holes in the planes and ends of furniture parts in the through mode, according to a given filler map. The machine is equipped with a milling unit, which allows milling straight and curved grooves.

CHARACTERISTICS

  • Capacity about 2000 parts per shift or 4 parts per minute
  • Drilling from 6 sides + milling from above and below + grooving.
  • Intelligent parts distribution system.
  • The line requires 2 workers instead of 4.

Configuration of the drilling group of the KDT KD-612NHSA machine

COMPOSITION OF THE LINE

  • CNC drilling centers KDT KD-612NHSA - 2 pcs
  • CNC controller - 1 pc.
  • Roller conveyor MC-3014C - 1 pc.
  • Belt conveyor MB-3014B - 2 pcs.
  • Elevating conveyor ME-3014C - 4 pcs.
DESIGN ADVANTAGES

Control Panel
Operator control panel

A control panel with a vision system - an autonomous smart camera manufactured by DATALOGIC, mounted on a bracket, automatically scans all passing barcodes.

Drilling head
Drilling head of the KDT KD-612S machine

There are 3 drilling groups installed on the machine: 18 - horizontal spindles, 35 - vertical spindles (26 - from above, 9 - from below). As standard, 2 milling units (3.5 kW) and a grooving saw are installed.

Minimum distance when drilling with two heads for:

  • Vertical holes - 64 mm.
  • Horizontal holes - 128 mm.
Drilling from 6 sides
Drilling from 6 sides

The machine can process two panels at the same time, both top and bottom, within one working cycle, thanks to the possibility of drilling from 6 sides.

Milling unit
Milling unit

2 milling spindles: upper - 5.5 kW, lower - 3.5 kW, 18000 rpm (top and bottom) for cutting straight and curved grooves.

Grooving unit
Grooving unit

Grooving unit with a saw (disk diameter 120 mm).

Positioning clamps
Positioning clamps

Two automatic clamps will allow you to securely fix the workpiece with a length of 200 mm. up to 2800 mm and perform fewer interceptions during drilling, which significantly increases the speed of the work cycle compared to machines with a single grip. The maximum speed has been increased to 140 m/min.

Vertical milling clamp
Vertical milling clamp

The upper milling spindle is equipped with a powerful vertical clamp with two clamping plates. Improves milling accuracy and prevents damage to the workpiece.

Additive map optimizer
Optimizer programs

Ability to work with all popular programs for optimizing additive maps.

Powerful welded bed
Powerful bed

During the development of the machine, the maximum allowable loads and requirements for the design of the machine were calculated and modeled. The welded frame is tempered to relieve all internal stresses in the material, then it is processed on high-precision CNC equipment.

Discharge conveyor
Discharge conveyor

The discharge conveyor is equipped with belt drives and motion sensors.

Positioning clamps
Positioning clamps

The positioning of the workpiece on the machine is carried out thanks to the automatic lateral alignment. After reading the barcode, the side aligner moves as close as possible to the dimensions of the part. The workpiece rests on the zero point along the X axis, and the side leveler positions it along the Y axis. Then two pneumatic grippers take the workpiece into the working area of ​​the machine for further processing.

Vertical clamp
Vertical clamp

The powerful vertical clamp securely positions the workpiece. Works synchronously with the drilling unit.

Mobile stoves
Mobile stoves

Mobile plates in the drilling area allow for through milling.

Specifications
Specifications of CNC Drilling Center
Workpiece width, mm
45-1200
Workpiece length, mm
200-2800
Width of blanks for grooving, mm
55-880
Workpiece thickness, mm
9-60
Workpiece gripper travel speed (X), m/min
140
Maximum speed along the axis (Y), m/min
90
Maximum speed along the axis (Z), m/min
50
Number of drilling groups, pcs
3
Number of vertical spindles (lower group), pcs
9
Number of vertical spindles (upper group), pcs
26
Number of horizontal spindles, pcs
18
Milling unit, kW
1x5,5 + 1x3,5
Grooving unit (saw blade size), mm
120x20x4
Suction pipe diameter, mm
2x100 + 2x200
Full power, kW
30,1
Working pressure, MPa
0,6
Machine dimensions (LxWxH), mm
7100x2855x2190
Weight, kg
4000
Reviews
Delivery Packeta, Fedex, DHL, UPS to the post office, address delivery by courier. Pick up from the warehouse.
Payment by card online, non-cash payment for legal entities and individuals, payment by card and when receiving the goods.
Official manufacturer's warranty.

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